Case Study: Optimizing Factory Ventilation & Cooling for Food Processing in Klang

Factory ventilation duct installation for food processing facility in Klang

The Challenge: Managing Industrial Heat Stress

In the tropical climate of Malaysia, factory environments often face a common enemy: stagnant, high-temperature air. At this particular site in Klang, the client well aware of this issue and engaged us in the early designing stage, hence avoided the significantly higher costs associated with retrofitting a ventilation system after the factory is operational

The production of this factory involve heavy cooking/frying, whole production floor is fully concealed in PU panel room for compliance. Air-conditioning is not a viable solution due to the high heat load, and expecting no natural fresh air movement.

The Solution: CrystalAir Custom Ventilation Strategy

After a site audit, our team at CrystalAir proposed a tailored solution using our very own Fixed type air cooler, industrial exhaust fan and most importantly a set of kitchen exhaust hood system for the cooking!

The goal wasn’t just to move air, but to create a positive pressure cooling system that pushes hot air out and draws treated, fresh cooled air in.

CrystalAir technical team installing an industrial exhaust system inside a PU panel production room in Klang.
CrystalAir technical team during the precision installation of the kitchen exhaust system within the factory's specialized PU panel production zone.

Watch the On-Site Walkthrough below to see the installation layout:

Go behind the scenes with our team as we walk through the completed ducting and unit placement for this project.

Technical Specifications & Installation Details

To achieve the target temperature drop, we implemented the following technical configuration:

  • Fixed Type Evaporative Air Cooler : 2 nos of CrystalAir AC-300
  • Kitchen Exhaust Hood : 2 nos of [10′ x 5′ x 20″] Island Style S/S exhaust hood
  • Kitchen Exhaust Motor : 2 nos of branded 2.0HP 3-phase Axial Fan Motor
  • Exhaust Fan for Prep Area : 2 nos of CrystalAir Fiberglass Exhaust Fan EXF-250 with weather hood.
  • Exhaust Fan for Storage Ares : 1 nos of 16″/2880cmh Commercial Exhaust Fan with mechanical shutter-grille
  • Ducting: Rectangular Galvanized Steel (G.I)
  • Installation Date: Dec 2021

The Results

A conducive production environment as per client’s expectation, comfortable workers and hence good quality output~

Need a Cooling Solution for Your Facility?

Every factory layout is unique. Whether you are dealing with high-roof warehouses or cramped production lines, our team specializes in custom-engineered ventilation.